Sprinkler Protection of Storage Facilities Goes Green
by Thomas L. Multer
September 1, 2009
A past, present and future look at the specialized sprinklers designed to protect these large buildings.
Fire sprinkler systems have been “green” throughout their long
existence. They use less water for fire suppression and control than the manual
methods used by the responding fire department. They save the structure and the
commodities, which equates to less materials and energy usage required for
rebuilding and replacement of products.
With the worldwide concern over diminishing water supplies for domestic and
industry usage, the fire protection industry is now looking at new technology
to further reduce the designed water demand for sprinkler systems and the
amount of water that needs to be stored when municipal water services cannot
provide sufficient water flow.
With a new generation of storage sprinklers and the applicable use of early
suppression fast-response (ESFR) sprinklers, we are able to use less water,
fewer sprinklers, and lower pressures for protection of storage warehouses.
Previous Storage Sprinklers
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| Water flows at full force from a K-22 series sprinkler. Photos courtesy
of The Reliable Automatic Sprinkler Co. Inc. |
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In the past we have designed storage systems using two basic sprinkler
categories: control mode density area (CMDA) and early suppression fast-response
(ESFR).
Control Mode Density Area
Sprinklers. The various building heights, types of building
construction, commodity types and heights, storage configurations, and less
restrictive obstruction requirements allow these sprinklers to be used for
virtually all storage applications.
The penalties for using CMDA sprinklers come with the addition of in-rack
sprinklers when the height of the existing storage exceeds: approved limits,
hose stream demands of 500 gpm, water supply duration of up to two hours, and
increased system demand versus ESFR or CMSA sprinklers.
Extended Coverage, Control Mode
Density Area Sprinklers (EC CMDA). There are also now three
extended coverage spray sprinklers (two pendents and an upright) that may be
used for control mode density area storage applications. The K factors are 16.8
and 25.2 for these sprinklers.
They may be installed with protection areas up to 196 square feet per
sprinkler. The K-25.2 EC sprinklers are also approved for use under a category
called Special Designs of Storage Protection. This allows their use in certain
retail stores with special shelf and rack configurations.
Even though these are extended coverage, control mode sprinklers, their
application and installation are limited only by those limitations imposed by
NFPA 13 and FM Global on control mode sprinklers.
Using extended coverage CMDA sprinklers may not reduce the total water demand
but they will reduce the amount of piping, fittings, and hangers required for
installation — and this makes them greener than standard coverage
sprinklers.
Early Suppression Fast-Response
Sprinklers. Developed by the Factory Mutual Group to protect
higher rack storage without in-rack sprinkler protection, the ESFR is the only
suppression sprinkler. Because higher challenge fires can be suppressed without
the use of in-rack sprinklers, building owners were able to be more flexible in
their rack arrangements and eliminate the risk of mechanical damage inherit to
in-rack sprinkler piping and sprinklers.
The ESFR has had the green advantage in the past with a hose stream demand of
250 gpm versus 500 gpm for most control applications. The duration of the water
supply was also one hour, while control sprinklers required 1.5 to 2
hours.
Current Sprinklers
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| Sprinklers for storage areas undergo a fire test. |
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Control Mode Specific
Application Sprinklers. With a large variety of K factors to choose
from, CMSA sprinklers have been developed to accomplish the main benefit of the
ESFR: eliminate the use of in-rack sprinklers in high challenge storage
applications. The difference is control
versus suppression.
These spray sprinklers are listed at a minimum operating pressure and with
a fixed number of calculated flowing sprinklers for a defined storage scheme
and/or a type of commodity. There is no interpretation of curves or charts to
decide on the density or design area. Limitations of building height, storage
height, commodity type, storage arrangement, sprinkler temperature rating,
sprinkler spacing, etc., are all specified in the listing or approval of the
product. Fire testing is conducted for the exact approvals desired.
Current approvals for CMSA sprinklers include: Class I-IV, cartoned unexpanded
plastics in solid piles, palletized, shelf or bin box, open frame racks, and
solid shelves with certain limitations.
The manufacturer’s engineering data sheets must be followed exactly for
commodity approval, restrictions of maximum and minimum spacing, clearance to
commodity, obstruction requirements, hose stream allowances, water supply
duration, deflector distance to ceiling, sprinkler temperature requirements,
and any other design and installation criteria.
NFPA 13 for 2007 refers to these sprinklers as Specific Application Control
Mode Sprinklers. For the 2010 edition of NFPA 13, the terminology will change
to Control Mode Specific Application, and new tables referencing CMSA design
criteria will be added. The industry is already using the term Control Mode
Specific Application.
Standard Coverage CMSA
Sprinklers. The manufacturer’s engineering data must be used, and
not all CMSA sprinklers have the same height and commodity
approvals.
As of this writing, there are three standard coverage (100 square feet) CMSA
sprinklers approved for storage applications: Tyco’s upright Ultra K17
(K-16.8), Viking’s pendent VK592 (K-19.6), and Victaulic’s pendent LP-46
(K-25.2).
Extended Coverage CMSA
Sprinklers. NFPA 13 and Factory Mutual Global allow the
installation of storage sprinklers that have been tested and approved for up to
a maximum coverage area of 196 square feet or 14-ft. x 14-ft. spacing. These
sprinklers must provide the same level of protection of a standard coverage
CMSA sprinkler, while providing for a reduction in the total number of
sprinklers installed in a system.
Reliable’s N252 EC CMSA (K-25.2) pendent sprinkler is FM approved for coverage
areas up to 196 square feet or 14-ft. x 14-ft. spacing for building heights up
to 30 feet in height with storage up to 25 feet. They are also approved for
coverage areas up to 144 square feet or 12-ft. x 12-ft. spacing for building
heights up to 35 feet in height with storage up to 30 feet.
The total system water demand is also lower than the ESFR and standard coverage
CMSA sprinklers for buildings of 30 feet and 35 feet in height with Class I-IV
and cartoned plastic storage.
This is the “green” sprinkler for these storage applications, because fewer
sprinklers mean less pipe, fittings, hangers, fabrication expense, shipping
expense, field labor and design time. All of this adds to the “green” benefit.
Which Sprinklers Provide the Lowest Water Demand for Storage Protection?
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| Click on the pdf below to see full Tables 1-4. |
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All flows referenced in Tables 1-4 ( see link to pdf below) are for
comparison only. The actual flows will typically be higher based upon friction
loss in the piping.
The tables are for Class I-IV and
cartoned unexpanded plastics in solid-piled, palletized, shelf, or bin-box and
single, double, or multiple-row open shelf rack storage without in-rack
sprinklers.
Other Considerations for ESFR or CMSA Installation
Smoke and heat vents may be required when using control mode sprinklers
for high piled storage protection. FM Global does not desire or require their
use. Fire testing for storage applications are not conducted using any type of
ceiling openings.
Draft curtains are required for use with ESFR systems to separate the storage
protection areas from control mode sprinkler systems that are used to protect
manufacturing or other non-ESFR areas. CMSA sprinklers are by definition
control mode sprinklers and draft curtains should not be required.
The Industry and New Storage Sprinkler Technology
Beginning in early 2010, FM Global will have a category called Storage
Sprinklers. As the name implies, this will consolidate all storage sprinklers
(CMDA, ESFR, and CMSA sprinklers) into a single document. In addition, FM
Global will also be changing to a set pressure and number of sprinklers to be
calculated based upon protection requirements and the storage sprinkler to be
installed. Fire testing has provided them with data on existing control mode
sprinklers of K-11.2 and larger. This eliminates the potential for incorrect
interpolation of all the various design factors.
These factors should move the industry to develop storage sprinklers that are
specific to the hazards to be protected, help to eliminate the potential for
inaccurate interpretation of the standards, and lessen the improper
installation of fire sprinklers.
For NFPA 13 - 2010, some of the CMSA sprinklers will be included in new tables
for storage applications. To use any CMSA sprinkler that receives UL or FM
Global approval under NFPA requirements, the following paragraphs in NFPA 13,
2007 apply: 3.6.2.1.2, Definition of a Specific Application Control Mode
Sprinkler; 1.6.1 and 1.6.2: New Technology; and 8.4.9 Specific Application
Control Mode Sprinklers.
Paragraph 8.4.9 is the most important. Specific application control mode
sprinklers (now CMSA sprinklers) must be installed in strict accordance with
their listing. You must use the manufacturer’s engineering data, as it
supersedes any NFPA requirement.
Sprinkler manufacturers will continue to develop new CMSA sprinklers that may
protect storage applications with fewer sprinklers, less water demand, and
lower pressures. Applications such as sloped ceiling approvals and improvements
for dry and preaction systems will all be researched. However, nothing will
eliminate the need to provide reliable sprinkler protection for storage
applications: Sprinklers that have been thoroughly tested and approved for the
actual storage situation.
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