by Terrence R. LeBeau CPD
September 1, 2007

Make sure you develop a system that maximizes water quality, provides accurate level control and maintains minimum required flow rates/turnover rates.
So you’ve been awarded the contract for the design of a facility that will include a swimming pool. Should you just hire a pool design firm as a sub? My recommendation is that you, a design professional, need to know enough about pool design to effectively evaluate the abilities of any pool designer that you might consider adding to your design team. If you are able to do that, you probably have enough resources on your staff in-house (plumbing designers, mechanical/ electrical engineers, and structural engineers) to limit your need for outside assistance. Information regarding specialty products such as water features or water playground structures can be acquired through the manufacturer.
If you aren’t experienced in pool design, I believe that it is well worth your time to develop this area of expertise. A great many pool designs are sorely lacking in proper plumbing details. Electrical requirements often are missed or require change orders after a project is bid. Much of this results from lack of input from a professional designer.
The purpose of any quality pool design should be to maximize the safety of the patrons, while providing an enjoyable water-based environment. Your design approach should be to develop a system that provides maximum performance as to water quality. Both the clarity of the water and its bacterial safety are of primary concern. Potential hazards such as suction or limb entrapment, hair entanglement or tripping concerns must be examined. Of course, local Health Department Codes are designed to assure that these criteria are met, but codes merely provide minimum standards. A quality design should go well beyond minimum requirements.
When you look at the broad spectrum of approaches used for pool design, you should attempt to evaluate the major cost and performance differences between lower-quality equipment (such as the type used in hotel/motel/health club systems) and higher-end products used on major commercial pool installations. If the owners haven’t already made some of these assessments on their own, you should be prepared to appraise them of the pros and cons of available choices. They can then make an informed decision on the value they wish to place on the quality of the end product.
If you are designing a commercial installation for a high school, university, park district, or YMCA, there are basic components you need to understand. The piping systems will include a gutter that skims water off the top of the pool around the perimeter. Water from the gutter will flow by gravity to a surge tank. Main drain grates will be located at the bottom of the pool and be either direct-connected to circulation pump suction, or flow by gravity to the surge tank.
There are certain Board of Health requirements, beyond the scope of plumbing codes, that must be met. These include:
Turnover Rate (minimum). Times per day a quantity of water, equal to the gallons in the pool and surge vessel, are pumped through the filtration and water treatment system (usually four times per day, or every six hours for a basic swimming pool; every two hours for a wading pool).
Filter Media Rate (FMR). Maximum rate in gpm/sq. ft. of filter surface area at which water is allowed to pass through various types of filters (per NSF Standard 50).
Maximum Pipe Velocities. Usually 5 to 8 feet per second (fps) in suction piping; 8 to 10 fps in piping returning filtered water to the pool.
Main Drain Velocities. Usually 1 to 1-1/2 fps; also free area of grate four times the area of connected pipe. Always more than one main drain connected hydraulically equal.
Main Drains/Inlets. Health codes will typically specify the locations for these circulation system components. Minimum distances from sides of the pool for main drain placement and required distances between each main drain grate and sump are mandated. Filtered water inlets will have spacing requirements. This is to ensure that there is proper distribution of chemically treated water.
Surge Vessel. These can take many forms. Some common types are concrete surge tanks buried under the pool deck, freestanding surge vessels and surge gutter trenches. Their purpose is to capture the dirty water coming off the top of the pool during use, and return it to the pool through the filtration and chemical treatment systems. The water displaced by the swimmers must be held in a reserve until the pool is again unoccupied. Sending surge or gutter water to waste is no longer allowed.
Pump Available Head. Circulation pump performance may be mandated to a minimum Total Dynamic Head (TDH) capacity at minimum design flow required. This can be 70 feet to 80 feet TDH and usually varies by type of filter system used.
The basic components of a swimming pool mechanical design are: the filter, pump, flow meter, heaters, and chemical control/delivery systems. Depending on the type of filter selected, a hair and lint strainer also may be required upstream of the circulation pump. For each component there are several choices available, so research into the advantages of each, as they apply to your project conditions, should be closely examined.

Flooded Suction. This type of end-suction centrifugal pump should only be used when it can be installed below pool-operating water level. There are installations where they are placed on-grade and, supposedly, a check valve or foot valve is used to maintain a filled suction pipe. These installations are always operationally problematic. Flooded suction pumps are not designed to effectively evacuate air. Once the check or foot valve gets jammed by a foreign object, re-priming the pump is almost impossible.
Self-Priming. These pumps are designed for installations where the equipment room is above pool water level. Selection should take into account the lift required for the application, as it relates to required net positive suction head. Self-priming pumps are effective at passing air during the priming process, but care must be taken to never operate them dry. A check valve in the suction piping (on the vertical run of pipe as it drops down to the surge tank) is helpful during the priming process.
One of the primary mistakes found in the use of these pumps is improper placement in the surge tank. As a starting point, you should examine the recommendations for basic sump design from the Hydraulic Institute Standards, 14th Edition (1983).
The area of chemical treatment is a very demanding subject. Virtually all current pool designs incorporate an automatic chemical controller with automated feed systems for pH control chemicals, as well as various sanitizers/oxidizers. Proper levels of disinfectant, as well as code-mandated pH levels, must be continuously maintained. Codes, for all but one or two states, require circulation pumps and chemical treatment systems to be operated 24 hours a day.
Information on basic industry standards can be obtained from the Association of Pool and Spa Professionals (APSP). A description of the function of various treatment chemicals, as well as a good overview of water chemistry basics, can be found in the National Swimming Pool Foundation (NSPF) Certified Pool-Spa Operator® Handbook (2004). That being said, local codes take precedence over any of these guidelines.
Some basic cautions regarding chemicals used are: 1) the use of stabilized chlorine products is undesirable for indoor pool applications; and 2) the use of CO2 for indoor pool pH control can be problematic. The CO2 forms carbonic acid when it mixes with the water. It also raises Total Alkalinity (TA) of the pool water. The carbonic acid is a weak acid. Higher TA requires increasing amounts of CO2 to lower pH. It can become a troublesome cycle leading to scale-forming water conditions.

There are far too many different types of playground features, spray features, slides, flumes, vortexes, etc., to give them any type of detailed examination here. Instead, I would like to offer some ideas on what should be considered when incorporating these into a pool design.
The primary concern is user safety. Will the structures themselves create tripping hazards on the pool deck, or limit free movement around the pool deck? Can the area near the bottom of a slide or flume be kept free of bathers so that patrons exiting the play feature will not strike fellow swimmers?
Will separate pumps be used for each feature? If so, from where will they draw their water? If it will be from the dirty water in the surge tank, how will you protect the pump from being plugged with debris? This same dirty water also has the potential to plug any play feature that incorporates small orifices for spray action.
If water will be drawn directly from the pool, the same dirty water concerns exist. An additional concern is to protect from possible hair, limb or suction entrapment of the patrons. Some codes may require use of a vacuum breaker open to atmosphere through a sizeable pipe connection at pump suction. Exercise caution in the use of these. Many times they are adjusted improperly. If they are triggered inadvertently, and the operator is not aware that there is an open connection at pump suction, cavitation may destroy the circulation pump over a long period of time.
If these water features are part of the design of an indoor facility, you might consider some type of sanitation of the water being atomized into the pool facility atmosphere. This can be a good use for ozone or other non-chlorine means of oxidation.
Hopefully, this discussion will give you an idea of the areas of expertise you need to develop in order to become proficient in proper pool design. There are many approaches that will accomplish the same basic end result. Just be sure to place the well-being of the end user first.
Terrence R. LeBeau CPD
Terrence R. LeBeau, CPD, is general manager of the Commercial Filtration Division of Halogen Supply Co. and has spent more than 20 years in the swimming pool industry. His experience includes system design, plumbing layouts, chemical solutions, problem troubleshooting, and innovative energy-saving concepts. LeBeau has provided instructional seminars for Public Health Departments in Illinois and several neighboring states. He is a member of the American Society of Plumbing Engineers (ASPE) and is accredited by the National Swimming Pool Foundation as a Certified Pool Operator (CPO) instructor. Prior to entering the pool industry, LeBeau spent 12 years in the HVAC industry.
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